Views: 0 Author: Site Editor Publish Time: 2025-03-10 Origin: Site
In the wave of intelligent transformation within the global manufacturing industry, Metechworks has consistently leveraged innovation as its driving force. Through comprehensive digital solutions for sheet metal bending and pipe processing, we provide our partners in automotive components, renewable energy equipment, industrial machinery, home shelving, metal parts for appliances, bathroom hardware, and more with a one-stop solution that spans from design optimization to mass production. As a modern factory certified by ISO 9001, we utilize intelligent production lines and flexible manufacturing systems to help global clients reduce their product time-to-market by over 30%.
I. Intelligent Production Process Chain: The Perfect Balance of Precision and Efficiency
1. Robust Product and Process Design Validation
• Utilizing SolidWorks/AutoCAD to create 3D engineering models, we offer innovative designs based on customer requirements or optimize existing products' process technologies to enhance product quality and effectively control production costs.
• By employing Finite Element Analysis (FEA), we predict material stress distribution, assess the load-bearing capacity of products and structures during usage, and select appropriate materials and production processes based on structural characteristics to improve the intrinsic quality of products.
• Our process simulation system automatically optimizes cutting plans, enhancing material utilization to align with the rapidly changing demands of the current market.
2. Intelligent Cutting and Material Center
• Our fiber laser cutting machines (with power ranging from 6000W to 12000W) achieve a tolerance control of ±0.1mm, utilizing fully automated laser cutting for metal sheets and pipes, significantly increasing production efficiency while reducing mold investments.
• The punching and composite machine, equipped with an automatic sorting system, can process up to 50 tons of sheets per day.
• A dedicated plasma cutting line meets the special requirements for ultra-thick plates (25mm+).
3. High-Precision CNC Pipe Bending Matrix with Molds Covering Various Metal Pipe Specifications.
• Our fully servo pipe bender supports three-dimensional forming (CNC 6-axis linkage) and can complete high-precision, complex pipe bends in a single process. A 3D detection model checks compliance with key dimensions for all products.
• An online laser measurement system corrects rebound errors in real-time, achieving an accuracy of 0.02mm.
• Pipe diameters range from Φ8mm to Φ125mm, with bending radius precision reaching R±0.5°.
4. Automated Welding Workstation
• Six-axis robotic welding units enable continuous operation for 24 hours.
• Equipped with a vision positioning system, weld penetration consistency reaches 98%.
• Argon arc welding and laser welding processes meet food-grade and aerospace-grade surface requirements.
II. OEM/ODM Collaborative Development Value System
1. Conceptual Design Phase
• Free DFM (Design for Manufacturability) reports provided.
• A material selection database encompasses over 200 materials, including 304/316L stainless steel and aluminum alloys.
2. Engineering Development Phase
• Rapid prototyping service within 7 days (supports 3D printed validation parts).
• Access to a real-time production progress dashboard system.
3. Mass Production Delivery Phase
• Intelligent warehousing systems facilitate Just-In-Time (JIT) delivery.
• Optional logistics solutions for FOB/CIF at major global ports.
III. Dual Assurance Quality Control System
1. Process Monitoring Layer
• Spectrometers validate raw material composition.
• Coordinate Measuring Machines (CMM) conduct full-size sampling inspections.
2. Terminal Inspection Layer
• Helium mass spectrometers (sensitivity down to 5×10⁻⁸ Pa·m³/s).
• Salt spray test chambers simulate 5-10 years of usage environments.
IV. Commitment to Green Intelligent Manufacturing
• The entire factory is equipped with dust recovery and purification systems (emission standards exceed EU 2016/2284).
• Water recycling systems achieve zero wastewater discharge.
• By 2024, photovoltaic power generation coverage is expected to reach 60%.
Why Choose Us?
✓ 15 years of technical expertise in the industry, serving over 300 global clients.
✓ 48-hour emergency response mechanism.
✓ Support for small-batch trial production.
Call to Action
Visit www.metechworks.com now to access exclusive engineering consulting services. Upload your design drawings to receive:
✅ Free process feasibility assessment
✅ Tiered pricing proposals (1K-100K pieces)
✅ Logistics cost optimization suggestions
