Diverse product matrix, precisely matching industry needs. We deeply understand the differences in application scenarios across various industries. Through modular design and flexible production, we build a comprehensive product matrix:
Broad industry adaptability: Covering communication base station cabinets, power control cabinets, industrial automation control boxes, medical equipment enclosures, new energy storage cabinets, etc., meeting the needs of over 20 fields such as 5G communication, smart manufacturing, rail transit, and medical health.
Flexible specifications for customization: Supporting various materials such as 0.5mm to 6mm cold-rolled steel, stainless steel, and aluminum alloy, with dimensions customizable according to customer requirements (maximum processing size up to 3000mm × 1500mm), offering diverse structural designs including open type, closed type, silent type, and explosion-proof type.
Strong functional scalability: Optional value-added modules such as cooling systems, cable management systems, smart locks, and EMC shielding, enabling on-demand expansion of cabinet functions.
Six Core Intelligent Manufacturing Processes to Create Industrial-Grade Sheet Metal Products
1. Intelligent Material Cutting and Forming
- Utilizing a laser cutting system to achieve precision cutting of ±0.1mm.
- Fully automated CNC bending center with bending precision of ±0.15°.
- Thick plate processing employs 2500T hydraulic stamping equipment to ensure the overall strength of structural components.
2. Precision Welding Technology
- Robot workstation equipped with ABB six-axis welding robot to achieve weld seam uniformity of ≤0.3mm.
- Introduction of TIG pulsed argon arc welding technology and laser welding technology to effectively control thermal deformation, resulting in full and aesthetically pleasing weld seams.
- Key load-bearing areas can be designed to use reinforcement ribs with secondary welding technology.
3. Fully Automated Surface Treatment
- Combining fully automated polishing with manual polishing by professionals. Infrared calibration is performed on the straightness and flatness of various edges of the cabinets.
- Ten-stage phosphating treatment line ensures compliance with 72-hour salt spray testing.
- AkzoNobel electrostatic powder coating system ensures membrane thickness uniformity of ±5μm, baking above 200℃, and surface adhesion of the coating is tested to guarantee long-term corrosion resistance and wear resistance.
- Optional DACROMET anti-corrosion process, enhancing salt spray resistance to 1000 hours.
4. Zero Defect Management: Four-Dimensional Quality Control System
1. Raw Material Traceability Management
- Quality cold-rolled sheets (SPCC) undergo warehouse inspection, generating material analysis reports and physical property test reports.
- Coating thickness detection equipment (XRF method) ensures coating thickness ≥60g/m².
- Bidirectional traceability of material certification documents and physical batches.
2. Process Quality Monitoring
- Laser online detection system monitors key installation dimensions and hole locations in real-time.
- Welding quality X-ray inspection sampling ratio of ≥20%.
- Coordinate measuring machine (CMM) performs full dimension sampling.
3. Finished Product Comprehensive Testing
- Vibration testing table simulates operational vibrations from 5-500Hz.
- Load testing uses a safety factor of 1.5 for loading.
- Ground resistance tester ensures contact resistance ≤0.1Ω.
4. Continuous Improvement Mechanism
- MES system collects over 200 quality data points.
- Monthly QCC quality control circle meetings.
5. Core Advantages: Multi-Dimensional Assurance of Professional Manufacturing Capability
1. Customized Production Capability
- Supports ODM/OEM services from drawings to finished products.
- Rapid prototype production cycle of 7-15 working days.
- Meets international certification requirements such as UL, CE, RoHS.
2. Capacity Assurance System
- Fully automated production line with a daily output capacity of 3000 standard parts.
- Intelligent warehousing system enables rapid shipping.
- Emergency capacity reserve mechanism ensures timely order delivery.
Application Fields:
5G Communication Cabinets | Industrial Control Equipment Enclosures | New Energy Charging Pile Housings | Medical Equipment Protective Cases | Rail Transit Electrical Cabinets
Diverse product matrix, precisely matching industry needs. We deeply understand the differences in application scenarios across various industries. Through modular design and flexible production, we build a comprehensive product matrix:
Broad industry adaptability: Covering communication base station cabinets, power control cabinets, industrial automation control boxes, medical equipment enclosures, new energy storage cabinets, etc., meeting the needs of over 20 fields such as 5G communication, smart manufacturing, rail transit, and medical health.
Flexible specifications for customization: Supporting various materials such as 0.5mm to 6mm cold-rolled steel, stainless steel, and aluminum alloy, with dimensions customizable according to customer requirements (maximum processing size up to 3000mm × 1500mm), offering diverse structural designs including open type, closed type, silent type, and explosion-proof type.
Strong functional scalability: Optional value-added modules such as cooling systems, cable management systems, smart locks, and EMC shielding, enabling on-demand expansion of cabinet functions.
Six Core Intelligent Manufacturing Processes to Create Industrial-Grade Sheet Metal Products
1. Intelligent Material Cutting and Forming
- Utilizing a laser cutting system to achieve precision cutting of ±0.1mm.
- Fully automated CNC bending center with bending precision of ±0.15°.
- Thick plate processing employs 2500T hydraulic stamping equipment to ensure the overall strength of structural components.
2. Precision Welding Technology
- Robot workstation equipped with ABB six-axis welding robot to achieve weld seam uniformity of ≤0.3mm.
- Introduction of TIG pulsed argon arc welding technology and laser welding technology to effectively control thermal deformation, resulting in full and aesthetically pleasing weld seams.
- Key load-bearing areas can be designed to use reinforcement ribs with secondary welding technology.
3. Fully Automated Surface Treatment
- Combining fully automated polishing with manual polishing by professionals. Infrared calibration is performed on the straightness and flatness of various edges of the cabinets.
- Ten-stage phosphating treatment line ensures compliance with 72-hour salt spray testing.
- AkzoNobel electrostatic powder coating system ensures membrane thickness uniformity of ±5μm, baking above 200℃, and surface adhesion of the coating is tested to guarantee long-term corrosion resistance and wear resistance.
- Optional DACROMET anti-corrosion process, enhancing salt spray resistance to 1000 hours.
4. Zero Defect Management: Four-Dimensional Quality Control System
1. Raw Material Traceability Management
- Quality cold-rolled sheets (SPCC) undergo warehouse inspection, generating material analysis reports and physical property test reports.
- Coating thickness detection equipment (XRF method) ensures coating thickness ≥60g/m².
- Bidirectional traceability of material certification documents and physical batches.
2. Process Quality Monitoring
- Laser online detection system monitors key installation dimensions and hole locations in real-time.
- Welding quality X-ray inspection sampling ratio of ≥20%.
- Coordinate measuring machine (CMM) performs full dimension sampling.
3. Finished Product Comprehensive Testing
- Vibration testing table simulates operational vibrations from 5-500Hz.
- Load testing uses a safety factor of 1.5 for loading.
- Ground resistance tester ensures contact resistance ≤0.1Ω.
4. Continuous Improvement Mechanism
- MES system collects over 200 quality data points.
- Monthly QCC quality control circle meetings.
5. Core Advantages: Multi-Dimensional Assurance of Professional Manufacturing Capability
1. Customized Production Capability
- Supports ODM/OEM services from drawings to finished products.
- Rapid prototype production cycle of 7-15 working days.
- Meets international certification requirements such as UL, CE, RoHS.
2. Capacity Assurance System
- Fully automated production line with a daily output capacity of 3000 standard parts.
- Intelligent warehousing system enables rapid shipping.
- Emergency capacity reserve mechanism ensures timely order delivery.
Application Fields:
5G Communication Cabinets | Industrial Control Equipment Enclosures | New Energy Charging Pile Housings | Medical Equipment Protective Cases | Rail Transit Electrical Cabinets
