·High-Precision Raw Material Selection and Preprocessing
·Special Stainless Steel Substrate**: Selected high-quality SUS304 stainless steel, featuring high strength, high-temperature resistance (-20°C to 350°C), and corrosion resistance. It can withstand sulfide corrosion in gas, with a lifespan of over 30 years.
·*Intelligent Preprocessing System: Utilizes laser cutting and CNC punching technology for precise raw material cutting, ensuring uniform pipe thickness; the surface undergoes electrolytic polishing to eliminate microscopic defects and enhance fatigue resistance.
·Fully Automatic Corrugated Forming Process
·Hydraulic Servo Forming Technology: Employs multi-axis linked CNC equipment, using a high-pressure hydraulic system to press the pipes into a corrugated structure, with corrugation depth and spacing errors controlled within ±0.1mm, ensuring a perfect balance of flexibility and pressure resistance (pressure strength ≥ 6MPa).
·Seamless Welding and Sealing Technology**
·Seamless Welding: Achieves seamless connections between the corrugated pipes and joints with an accuracy of 0.02mm, with weld penetration reaching 100% of the wall thickness, eliminating the risks of false and missed welds, and achieving a 100% pass rate in airtightness testing.
·Triple Sealing Assurance: Combines metal sealing rings, high-temperature silicone gaskets, and self-locking buckle structures to achieve physical sealing, elastic sealing, and mechanical locking for triple protection, minimizing leakage risks.
·Quality Control System: Each corrugated pipe undergoes stringent quality inspection
·Full Process Digital Traceability
- From raw material batch numbers to production equipment parameters, all data is recorded in the MES system, achieving traceable quality; each corrugated pipe is equipped with a unique QR code, allowing scanning to view the complete production record.
·Six Stringent Testing Checkpoints
·Raw Material Screening: Spectrometer analyzes stainless steel composition to ensure nickel and chromium content complies with ASTM A240 standards.
·Online Flaw Detection: Ultrasonic Testing (UT) and Eddy Current Testing (ET) run in parallel to monitor internal defects in real time.
·Burst Pressure Testing: Simulates 10 times the working pressure (60MPa) for 30 minutes to verify ultimate pressure resistance.
·Airtightness Testing: Helium mass spectrometer leakage detection measures leakage rate, with precision reaching 1×10⁻⁸ Pa·m³/s, far exceeding industry standards.
·Fatigue Life Testing: Conducts 50,000 cycles of bending tests to verify aging resistance and long-term reliability.
• Corrosion & UV Resistance:
• Made from corrosion-resistant stainless steel.
• Features a UV-resistant sheath, making it durable in various environments.
• Versatile Applications:
• Suitable for indoor/outdoor natural gas or liquid propane applications such as fire pits, gas stoves, water heaters, grills, etc.
• Can be used for installations in exposed areas or embedded behind walls in concrete or drywall.
• Ideal for underground installations and handling corner bends without extra joints.
• Corrosion Resistance:
• Stainless steel resists corrosion from gases and environmental exposure (moisture, salt, chemical fumes).
• High Temperature Tolerance:
• Operates effectively in high-temperature environments, making it suitable for industrial processes or systems requiring elevated temperatures.
• Strength and Durability:
• Stronger than rubber or plastic hoses, resistant to collapsing under high pressure.
• Hygienic and Easy to Clean:
• Stainless steel is non-porous and resists bacterial contamination, making it ideal for sanitary applications.
·High-Precision Raw Material Selection and Preprocessing
·Special Stainless Steel Substrate**: Selected high-quality SUS304 stainless steel, featuring high strength, high-temperature resistance (-20°C to 350°C), and corrosion resistance. It can withstand sulfide corrosion in gas, with a lifespan of over 30 years.
·*Intelligent Preprocessing System: Utilizes laser cutting and CNC punching technology for precise raw material cutting, ensuring uniform pipe thickness; the surface undergoes electrolytic polishing to eliminate microscopic defects and enhance fatigue resistance.
·Fully Automatic Corrugated Forming Process
·Hydraulic Servo Forming Technology: Employs multi-axis linked CNC equipment, using a high-pressure hydraulic system to press the pipes into a corrugated structure, with corrugation depth and spacing errors controlled within ±0.1mm, ensuring a perfect balance of flexibility and pressure resistance (pressure strength ≥ 6MPa).
·Seamless Welding and Sealing Technology**
·Seamless Welding: Achieves seamless connections between the corrugated pipes and joints with an accuracy of 0.02mm, with weld penetration reaching 100% of the wall thickness, eliminating the risks of false and missed welds, and achieving a 100% pass rate in airtightness testing.
·Triple Sealing Assurance: Combines metal sealing rings, high-temperature silicone gaskets, and self-locking buckle structures to achieve physical sealing, elastic sealing, and mechanical locking for triple protection, minimizing leakage risks.
·Quality Control System: Each corrugated pipe undergoes stringent quality inspection
·Full Process Digital Traceability
- From raw material batch numbers to production equipment parameters, all data is recorded in the MES system, achieving traceable quality; each corrugated pipe is equipped with a unique QR code, allowing scanning to view the complete production record.
·Six Stringent Testing Checkpoints
·Raw Material Screening: Spectrometer analyzes stainless steel composition to ensure nickel and chromium content complies with ASTM A240 standards.
·Online Flaw Detection: Ultrasonic Testing (UT) and Eddy Current Testing (ET) run in parallel to monitor internal defects in real time.
·Burst Pressure Testing: Simulates 10 times the working pressure (60MPa) for 30 minutes to verify ultimate pressure resistance.
·Airtightness Testing: Helium mass spectrometer leakage detection measures leakage rate, with precision reaching 1×10⁻⁸ Pa·m³/s, far exceeding industry standards.
·Fatigue Life Testing: Conducts 50,000 cycles of bending tests to verify aging resistance and long-term reliability.
• Corrosion & UV Resistance:
• Made from corrosion-resistant stainless steel.
• Features a UV-resistant sheath, making it durable in various environments.
• Versatile Applications:
• Suitable for indoor/outdoor natural gas or liquid propane applications such as fire pits, gas stoves, water heaters, grills, etc.
• Can be used for installations in exposed areas or embedded behind walls in concrete or drywall.
• Ideal for underground installations and handling corner bends without extra joints.
• Corrosion Resistance:
• Stainless steel resists corrosion from gases and environmental exposure (moisture, salt, chemical fumes).
• High Temperature Tolerance:
• Operates effectively in high-temperature environments, making it suitable for industrial processes or systems requiring elevated temperatures.
• Strength and Durability:
• Stronger than rubber or plastic hoses, resistant to collapsing under high pressure.
• Hygienic and Easy to Clean:
• Stainless steel is non-porous and resists bacterial contamination, making it ideal for sanitary applications.
