Views: 0 Author: Site Editor Publish Time: 2025-02-21 Origin: Site
How to Choose the Next Generation of Monitor Stands
With the continuous advancement of AI technology, the demand for digital visualization management hardware is expected to grow rapidly across various sectors. Environments such as digital workshops, digital business services, digital warehouse management, and digital public services (aviation, transportation, healthcare) all require the deployment of more monitors and computers. Unlike traditional fixed single stands, multi-screen combination stands, mobile lifting stands, and modular stands have gained popularity. The design of these products prioritizes stability under load; however, the new generation of monitor stands places higher demands on aesthetic appeal and installation methods, enhancing customer experience. Electric or pneumatic lifting devices and ergonomic workbench designs are now standard, along with concealed cable management features.
As a professional OEM/ODM manufacturer in the monitor stand field, Metachworks Company has always centered its operations around innovative craftsmanship and stringent quality control, providing a full range of display support solutions—including desktop fixed, mobile, ceiling-mounted, and lifting stands—for customers worldwide. Our products achieve core advantages of high precision, strong load-bearing capacity, and long service life due to the deep integration of seven key manufacturing processes. This article will take you through our production line, unveiling the technological essence behind each monitor stand designed with modern manufacturing techniques.
The following is an introduction to Metachworks Company’s production processes for the next generation of monitor stands:
1. CNC Machining: Precision as the Foundation of Quality
As the core process of precision manufacturing, our CNC machining center employs five-axis linkage equipment to perform micron-level precision cutting on aluminum alloys, stainless steel, and other metallic substrates. Through 3D modeling programming, we achieve seamless shaping of complex structures, ensuring that the tolerances of critical components such as stand joints, quick-release buckles, and other key parts are maintained at ≤0.02mm. This process is particularly suited for the load-bearing core modules of high-end lifting television stands, demonstrating exceptional performance with zero deviation after 20,000 lift tests.
2. Sheet Metal Stamping and Bending: Efficiently Shaping High-Strength Structural Parts
In the manufacturing of mobile monitor stand bases, we utilize a 1000-ton stamping machine paired with custom molds to achieve instantaneous forming of 1.2-3mm cold-rolled steel plates. Through multi-process continuous mold techniques, single stamping can complete the integrated shaping of positioning holes, reinforcing ribs, and anti-slip textures, boosting production efficiency by 40% while enhancing the base's compressive strength to 800kg/cm², perfectly adapting to demanding environments such as x monitor stands, medical carts, and industrial mobile devices. Additionally, we use aerospace aluminum alloys, stainless steel, and engineering plastics for decorative or functional components. Our 200-ton CNC servo bending machine and advanced injection molding techniques ensure that all monitor stand details are flawless.
3.Metal Pipe Bending and Processing Technology: Structural Mechanics Empowering Ergonomics
For processing monitor cantilever stands, we have fully automated punching equipment with laser range finders for real-time monitoring, ensuring that each φ32mm steel pipe has a curvature error of less than 0.5°. Combined with high-strength carbon steel pipe material with a wall thickness of 2.5mm, we maintain an endpoint sag of ≤1° even when the single-arm extension length reaches 800mm, providing a true "point-and-stop" operational experience.
4. Laser Welding: Perfect Integration of Non-Contact Processing
Laser Cutting: Our 3000W high-power laser head can cut smooth, burr-free irregular holes in 5mm thick steel plates, with a cut taper controlled within 0.05mm, ensuring precise assembly for multi-screen stands.
Robot Laser Welding: A six-axis robotic arm equipped with a pulsed laser welding gun performs seamless welding of 0.8mm thin plates under protective inert gas, achieving weld strength exceeding 95% of the base material, completely eliminating stress concentration issues caused by traditional spot welding.
5. Dual Surface Treatment Processes: Creating a Military-Grade Protection System**
1. Cathodic Electrophoresis Coating: In a 280V electric field, negatively charged epoxy resin coatings uniformly adhere to metal surfaces, forming a dense layer of 15-25μm. Salt spray tests surpassing 1000 hours without corrosion make this process especially suitable for coastal regions with humidity levels of up to 95%.
2. Electrostatic Powder Coating Reinforcement: Through two high-temperature curing processes (180℃×20min), the powder chemically bonds with the substrate, achieving a surface hardness of 4H pencil hardness and offering 12 customizable color options such as starry black and bright silver, with wear resistance three times higher than traditional spray paint.
6. Intelligent Assembly System: Digital Control Ensuring Consistency
In our final assembly workshop, we deploy a flexible assembly line guided by an MES system: pneumatic screwdrivers automatically calibrate torque (adjustable from 0.2-5N·m), and a machine vision system conducts 100% inspection of spring damper assembly status. Each stand generates a unique QR code, enabling full traceability of 36 process data points.
7. Extreme Testing Validation: Quality Commitment Beyond Industry Standards
All products leaving the factory must pass:
- 500,000 rotation life tests (ASTM F1854 standard)
- High and low temperature cycle tests at 30℃~80℃
- 20° tilt vibration simulation tests (equivalent to vehicular environments)
- 250N instantaneous impact load validation.
From a sheet of metal to the supportive hub of intelligent display ecosystems, Metachworks Company redefines the manufacturing standards for monitor stands through the precise collaboration of every production process. Each product undergoes rigorous testing through over 200 quality control points. Our customized stand solutions, crafted with meticulous craftsmanship, elevate your visual revolution!